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HVAC & Waste Gas Heat Recovery at Duflon Industries

Engineering July 5, 2023
energy consultant
  • Client: Duflon Industries Ltd.
  • Industry: Engineering / Manufacturing
  • Location: Ahmedabad
  • Year: 2023
  • Service: Detailed Energy Audit
  • Focus: HVAC, waste gas, boiler, compressed air

The Challenge

The plant operated several interconnected utility and thermal systems. The client wanted a clear, measurement-based picture of energy losses and a realistic plan to reduce them.

Our Approach

  • Baseline study of utility and process energy use.
  • On-site measurement of HVAC, boiler, waste gas streams and compressed air.
  • System-level performance analysis to prioritize the highest-value measures.

What We Found

  • HVAC optimization: tuning of air-conditioning and ventilation systems for lower energy use.
  • Waste gas heat recovery: capturing heat from waste gas streams to offset fuel demand.
  • Boiler & compressed air: combustion efficiency improvements and compressed-air leak/pressure optimization.

The Outcome

Findings were consolidated into an investment-grade report with savings, investment and payback estimates — enabling the team to phase implementation by priority and verify results afterwards.

The best opportunities are usually hiding in everyday utilities — HVAC, compressed air, waste heat. Measurement is what brings them to the surface.

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